The Innovation Fund


Near-net shape forming of semi-solid light alloys

 

CSIR (Council for Scientific and Industrial Research)

Proposal number:

32226

Focal area:

Value Addition

Total funding:

R 6,800,000

Funding year 1:

R 2,550,000

Funding year 2:

R 1,950,000

Funding year 3:

R 2,300,000

There is a strong growth trend in the use of aluminium worldwide, fuelled by the demand in the automotive industry for lighter components. South Africa possesses two major comparative advantages in this regard, namely the abundant availability of high-quality raw material and low energy costs. With the rapidly increasing export focus of South African motor manufacturers, this provides an ideal opportunity to add further value to the raw aluminium produced in SA, by leveraging the technological capability of local industry to produce high-quality, high-integrity aluminium components for export.

This project concerns the development of innovative technologies and capabilities in the field of high pressure die casting (HPDC) of aluminium, particularly in the semi-solid state ("thixocasting"). The main aim is to provide technologies for producing components of high integrity for automotive applications, as well as for improved production process capability to increase the quality and consistency of locally manufactured HPDC parts. In addition, research into innovative methods for reducing the cost and lead times associated with the manufacture of production tooling for HPDC components will be conducted. These technologies hold the promise of greatly increasing the competitiveness of local component manufacturers in export markets.

Project Coordinator:

Dr Oliver Damm
Phone: +27 (0)12 841 3394 or 4389
Email: odamm@csir.co.za

 

Public reports / Newsletters: 

  • none 

 

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